China is actively investing in chips with a mature process of 20nm and above. According to Chosun Ilbo, some insiders signal a potential shift of over 50% of global mature-node chips production to China within the next 2 to 3 years. As semiconductors focusing on mature process account for 75% of overall chip demand, China’s growing influence in this sector raises significant security concerns.

During the APEC SME Technology Conference and Fair in Qingdao on the 9th of this month, Wei Li, former Vice President of SMIC, emphasized the necessity for China to prioritize the localization of semiconductors with a 20nm process and above. This category includes semiconductors focusing on mature process, where Li acknowledged China’s technology lags behind international counterparts by more than 5 years.

Despite China’s efforts for independent development, the semiconductor industry faces comprehensive restrictions from the United States, heavily relying on imports for materials, equipment, and design software, with only about 10% being domestically produced. China, holding over 1/3 of the global chip market, struggles with a self-sufficiency rate below 15%, hindering its industrial progress, especially with foreign countries imposing export controls on advanced process and equipment.

According to South Korean media reports, concerns have arisen within the industry about the potential impact on the global semiconductor supply chain as China expands its mature processes. Despite the recent surge in demand for advanced chips like AI chips and servers, semiconductors focusing on mature process still constitute 75% of overall demand. These chips are crucial not only in autonomous vehicles, automobiles, and home appliances but also in military applications. If China monopolizes this market, it could lead to a severe security crisis.

China is rapidly increasing its market share in the mature-node chips sector, with the government offering up to a 10-year corporate tax exemption for new domestic semiconductor plants. Last year, SMIC invested USD 8.9 billion in Shanghai to build a 28nm plant.

Data from TrendForce indicates that China plans to construct 32 semiconductor plants by 2024, surpassing Taiwan’s 19 and the United States’ 12.

China’s Wafer Fabs Hits 44 with Future Expansion 32, Mainly Targeting on The Mature Process

China’s Expansion into the mature process market poses big challenges for Korean enterprises. Chinese companies are gaining ground in various sectors, including the image sensor market, encompassing DDI semiconductors used in OLED panels. Beyond manufacturing capabilities, China has achieved noteworthy levels of design expertise in semiconductor technologies.

On the other hand, in previous press release, TrendForce predicted China’s mature process capacity to grow from 29% this year to 33% by 2027. Leading the charge are giants like SMIC, Hua Hong Group, and Nexchip, while Taiwan’s share is estimated to consolidate from 49% down to 42%.

TSMC, UMC, and Samsung are the frontrunners in this technology currently. Yet, Chinese players like SMIC and Nexchip are hot on their heels, swiftly closing the gap. SMIC’s 28HV and Nexchip’s 40HV are gearing up for mass production in 4Q23 and 1H24, respectively—narrowing their technological gap with other foundries.

China’s Share in Mature Process Capacity Predicted to Hit 29% in 2023, Climbing to 33% by 2027, Says TrendForce

As China enhances its influence over mature-node chips, both the U.S. and the EU are contemplating countermeasures. Despite months of discussions, there are still no concrete results regarding these potential measures.
(Image: SMIC)

The semiconductor industry in China is gradually recovering in response to shifts in downstream demand in the end of November. This positive trend is reflected in the industry’s dynamics of investment and financing.

There have been nearly 40 financing events in the semiconductor industry. Sectors such as storage chips, MEMS, automotive-grade chips, third-generation semiconductors, and semiconductor materials/equipment are particularly attracting capital. Companies in the spotlight include SCY, Sinopack, YT Micro, Oritek, Analogysemi, Konsemi, and UniSiC.

SCY: Advancing Core Storage Technology 

Shenzhen-based SCY has successfully concluded Series B strategic financing, led by Xiaomi Industry Fund and joined by several upstream and downstream companies. The funds raised will be dedicated to enhancing core storage technology, research and development, furthering global strategies. SCY aims to establish its own storage brands, SCY and WeIC, in the terminal market. The company has achieved a breakthrough in the second-generation Flip Chip advanced packaging technology, with the full-scale production of its self-developed 512GB UFS3.1 storage chip. The expectation is to achieve mass production of 1TB capacity UFS3.1 next year.

Sinopack: Advancements in Ceramic Packaging 

Sinopack has completed Series B strategic financing, earmarking the capital for production line construction and research and development to stimulate the company’s second growth curve. Established in 2009, Sinopack focuses on ceramic packaging applied in optical communication, wireless communication, and other fields. The company has successfully developed precision ceramic components with core materials such as aluminum oxide and aluminum nitride. Sales revenue in the first half of 2023 has already surpassed the entire year of 2022.

YT Micro: Driving Automotive-grade Chip Innovation

Jiangsu-based YT Micro has successfully secured Series B1 round financing. The company specializes in automotive-grade chips design. With deep collaborations with numerous automotive OEMs  and automotive component companies, YT Micro has executed 300+ specified projects, resulting in millions of shipments. Future plans include increased investment in the research and development and mass production of high-performance automotive processor chips, expanding industrial ecological cooperation, and strengthening strategic business collaborations with OEMs and Tier1.

Oritek: Pioneering Intelligent Automotive Solutions

Oritek stands as China’s first provider focusing on the third generation of intelligent automotive E/E architecture. The company’s Longquan series chips cater to smart automotive terminal-side intelligent components, smart local processing unit, and integrated central computing units for parking and charging in 2023. The Longquan 560 chip was unveiled in 2023.

Analogysemi: Advancing Analog and Mixed-signal Chips

Founded in 2018, Analogysemi concentrates on analog and mixed-signal chips, applied across various markets like industrial, communication, medical, and automotive. The company has successfully entered the automotive electronics field, achieving mass production of products such as automotive-grade DC brushed motor drivers, widely used in automotive electronic components.

Konsemi: Elevating Embedded Storage Solutions

Established in November 2018, Konsemi focuses on the research and development of embedded storage controller chips and modules. It stands among the few Chinese manufacturers independently designing a complete range of embedded storage chips. With applications spanning smart TVs, set-top boxes, mobile devices, smart wearables, communication devices, drones, industrial robots, and new energy vehicles, Konsemi’s self-developed eMMC product has received certifications from mainstream manufacturers and is integrated into the supply chain of renowned brands, with sales reaching millions.

UniSiC: Leading in Power Semiconductor Device Testing

UniSiC has successfully concluded a billion-yuan strategic financing, earmarked for forward-looking product research and development and global expansion. Established in 2020, the company focuses on power semiconductor device testing and high-frequency power electronic applications. With successful developments in silicon carbide technology and securing multiple orders, UniSiC’s SiC ATE product has commenced overseas installations.

With 32 mature process wafer fabs set to be completed in China by the end of next year, Taiwanese wafer foundries are gearing up early in response to the “red alert.”

Faced with the pricing war, semiconductor insiders reveal that mature process foundries in Taiwan are anticipating a roughly 10% reduction in prices in the first quarter. The aim is to seize orders ahead of the competition and maintain high capacity utilization rates.

In contrast to traditional sales discounts, major semiconductor foundries like TSMC, UMC, and PSMC have recently introduced a “diversified” pricing strategy for IC design, including:

1. Volume Discounts: Significant price reductions are offered for orders exceeding ten thousand units, with pricing flexibility increasing as the order quantity grows.
2. Volume Tied Pricing: Maintaining a certain order volume, pricing has a degree of flexibility based on market conditions.
3. Deferred Wafer Delivery: Allowing the extension of the original wafer delivery timeline by one year or even longer, providing IC design firms with flexibility and reduced pressure when placing orders.
4. Dynamic Pricing: Rapid negotiations for urgent orders, reducing the risk of volume pressure for IC designers, albeit with relatively limited price flexibility.
5. Wafer Bank: Transforming wafers into semi-finished products stored in foundries, facilitating on-demand packaging and delivery when needed.

These initiatives are strategically positioned to capitalize on the anticipated recovery in consumer electronics demand next year.

Insiders reveal that due to the sluggish market conditions in the first quarter and the impact of an upcoming extended holiday, demand for the next quarter may not just be “cool” but could freeze.

Industry experts characterize this downturn as an “L-shaped bottom,” and if orders are taken by Chinese foundries before the recovery, Taiwanese foundries will lose out on the subsequent rebound. Consequently, the three major mature process wafer foundries in Taiwan are compelled to lower prices in advance, with an estimated price reduction of around 10% for the next quarter. However, the foundries refrain from commenting on pricing.

Historically, major domestic mature process fabs maintained stable prices but offered discounts by shipping more wafers than ordered. In an effort to boost high capacity utilization and secure orders early, these fabs will no longer stick to stable pricing in the first quarter of next year.

Instead, they have adopted a direct price reduction of 10% for orders exceeding 10,000 wafers. IC design companies estimate that as benchmark fabs initiate price reductions, other industry players will inevitably follow suit.

While the extent of price reduction varies depending on products and processes, an average price reduction of 10-20% for wafer foundry services in the first quarter of next year is anticipated.

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• TrendForce Foresees China’s Mature Wafer Processes to Expand to 33% by 2027, Japan Secures Advanced Processes

(Photo credit: TSMC)

Power semiconductors, the key of energy conversion and circuit control in electronic devices, find themselves at the heart of electronic circuit functions such as power conversion, amplification, switching, and rectification. They play a pivotal role in various sectors like automotive, industrial, rail transportation, and electricity. As the new energy industry, led by solar energy and electric vehicles, advances, power semiconductors like IGBT and MOSFET emerge as key players in the realm of green energy.

The power semiconductor market, previously driven by the surge in the new energy sector, particularly in new energy vehicles, solar power, and energy storage, has experienced robust overall demand. China, being the global leader in both new energy vehicles and solar energy production, has significantly contributed to the strong demand for power semiconductors. However, the current trend indicates a slowdown in the power semiconductor market.

According to TrendForce’s latest report, titled “Power Semiconductor Deceleration, Chinese Companies Breaking Through in 12-inch Wafers and IGBT,” it shared a comprehensive analysis of China’s role in the development of the power semiconductor industry. The following highlights summarize the key points of this report:

1. Slowdown in Chinese Foundries due to Downturn in Consumer Electronics and Communication Sectors

In the first half of 2023, prominent Chinese foundries—SMIC, Hua Hong Semiconductor, Nexchip, and SMEC—encountered a slowdown in revenue growth. Among them, only Hua Hong witnessed a marginal revenue increase, while SMIC, Nexchip, and SMEC experienced YoY revenue declines of 19.29%, 50.43%, and 24.08%, respectively. The overall performance of Chinese wafer fabs is entering a downward cycle due to a sluggish market in consumer electronics, PCs, and communication.

2. IGBT Emerges as the Growth Driver Amidst Deceleration in the Power Semiconductor Market

Despite a comparative growth with digital ICs, the overall growth in the power semiconductor market is decelerating. Hua Hong’s revenue from discrete devices increased by 33.04% YoY in the first half of 2023, yet the growth rate is lower than that of the same period in 2022. The number of top-ten listed power semiconductor companies with negative revenue growth has expanded from one in 2022 to four, and those with negative net profit growth increased from one to eight.

While the overall growth is slowing, IGBT remains the driving force for power semiconductors. Companies like Silan and CR Micro have initiated mass production of IGBT, experiencing a rapid growth rate in the IGBT business. Additionally, Wingtech is making its foray into the IGBT sector. Notably, between January and July 2023, 17 IGBT projects were initiated or signed, with a cumulative investment exceeding CNY 15 billion, indicating a swift expansion by Chinese companies in the IGBT domain.

3. China’s Power Semiconductor Giants Scale Up from 8-Inch to 12-Inch

Major Chinese power semiconductor players are transitioning from 8-inch to 12-inch wafers. Notably, Hua Hong has already implemented 12-inch capacity, and the expansion of the Wuxi Phase 2 project is underway. SMIC’s third-phase 12-inch special process wafer line produced its initial 10,000 wafers in June 2023. In the IDM sector, companies like Wingtech, Silan, and CR Micro are actively constructing 12-inch wafer fabs, with some of the capacity already in operation.

In recent years, the dynamics of the memory market have undergone significant changes, with South Korean memory giants Samsung and SK Hynix facing intense competition from Chinese firms. They are experiencing heightened competitive pressures, and the technological gap is steadily narrowing.

As per reports from South Korean media outlet Business Korea, insiders in the market have disclosed that with China increasing its support for the memory industry, after several years of development, the technological gap in NAND Flash with leading global enterprises has now narrowed to approximately two years. However, in the case of DRAM, the original technological gap of about five years is still maintained.

The report indicates that the primary reason for the shortened gap is that the threshold for NAND Flash technology is relatively lower, allowing for a faster catch-up speed, and this acceleration is continuously progressing, thereby further reducing the technological disparity.

China’s largest memory semiconductor company, YMTC (Yangtze Memory Technologies Co.), officially unveiled its fourth-generation 3D TLC NAND Flash memory, named X3-9070, based on the Xtacking 3.0 architecture, at the 2022 Flash Memory Summit (FMS).

YMTC has also taken the lead over Samsung and SK Hynix by achieving production of NAND Flash memory with a higher number of layers.

It is understood that in the year 2022 alone, investments from the Chinese government and state-owned investment funds amounted to approximately CNY 50 billion. The continuous and substantial funding is aimed at supporting development efforts, encompassing both technological catch-up and faster market penetration.

The report emphasizes that as semiconductor circuit miniaturization approaches its limits, China may seize another opportunity to narrow the technological gap, particularly in advanced packaging techniques.

China, being the world’s second-largest packaging technology market, boasts a more comprehensive ecosystem. Companies like JCET, Tongfu Microelectronics Co., and HT-Tech have all secured positions in the top ten semiconductor packaging enterprises globally, while no Korean companies made the list.

TrendForce pointed out that there is indeed a technological difference of about two years between South Korean memory giants and Chinese firms. YMTC has the research and development capabilities but is primarily hindered by the lack of key equipment for mass production. The subsequent developments depend on whether China can acquire crucial semiconductor equipment. If successful, YMTC may have the opportunity to transition to higher levels, such as 300 layers, and proceed to mass production.

(Photo credit: Samsung)