According to a report by Taiwan’s Commercial Times, TSMC is facing a tight supply of advanced packaging capacity, with its Taichung factory ramping up equipment support at a rapid pace. Industry insiders have disclosed that TSMC’s annual production capacity for the backend CoWoS (Chip-on-Wafer-on-Substrate) advanced packaging is only 150,000 to 300,000 units, falling short of customer demand by over 20%.

To address this shortfall, TSMC officially inaugurated its advanced packaging and testing Plant 6 in Zhunan in June. TSMC’s management has also committed to steadily increasing CoWoS production capacity each quarter, and third-party testing facilities are being actively engaged to bridge the gap.

It is worth noting that TSMC’s Longtan factory has traditionally been a key hub for CoWoS and InFO (Integrated Fan-Out) packaging, with a primary focus on InFO production at approximately 100,000 units per month and a smaller portion allocated to CoWoS. Although some of the InFO capacity has been relocated to the Southern Taiwan Science Park, Longtan’s physical space constraints continue to make Zhunan the primary location for CoWoS expansion. TSMC’s Taichung AP5 factory, on the other hand, is prioritizing WoS (Wafer-on-Substrate) expansion, with CoW (Chip-on-Wafer) expansion slated to commence next year. Many equipment suppliers have reportedly received urgent orders related to these expansion efforts.

Analysts estimate that this year’s overall CoWoS production will reach 110,000 units, doubling to 250,000 units next year. However, analysts caution that while TSMC currently dominates the CoWoS production landscape, other players are gradually entering the field. Therefore, it is crucial to monitor whether an oversupply situation may emerge in the mid-term next year.

(Photo credit: TSMC)

According to Taiwan’s Economic Daily, TSMC Chairman Mark Liu stated on 9/6 that semiconductor technology development “has reached the exit of the tunnel, and there are more possibilities beyond the tunnel; we are no longer bound by the tunnel.”

Regarding TSMC’s progress in establishing a factory in the United States, Liu mentioned that this project has received support from the local government and has made significant progress in recent months. He added, “We will certainly make it very successful.”

As for the recent shortage of chips caused by generative AI, Liu noted that it is not due to TSMC’s manufacturing capacity but rather the sudden threefold increase in CoWoS (Chip-on-Wafer-on-Substrate) demand. TSMC will continue to support the demand in the short term but cannot immediately ramp up production. Liu estimated that TSMC’s capacity will catch up with customer demand in about a year and a half, considering the capacity bottleneck as a short-term phenomenon.

Regarding SoftBank Group’s subsidiary, Arm, planning an initial public offering (IPO) to raise funds, Liu also revealed that they are evaluating whether to become an investor in Arm, with a decision expected in the next one or two weeks. He emphasized Arm’s importance within the semiconductor ecosystem, expressing TSMC’s desire for a successful Arm IPO.

According to a report by Taiwan’s Central News Agency, Tien Wu, CEO of the semiconductor packaging and testing giant ASE Group, believes that the semiconductor industry is experiencing ongoing inventory adjustments, with uncertainties remaining in the global economy. However, he maintains a positive long-term outlook, asserting that semiconductor demand remains robust. Wu also revealed that ASE Group is expanding its operations in Penang, Malaysia, with expectations of doubling its revenue to $750 million within 2 to 3 years.

The 2023 Semicon Taiwan is set to begin on the 6th, and when discussing the economic outlook for the second half of the year, Wu noted that the semiconductor industry is well-aware of the current inventory corrections and the lingering global economic uncertainties. Nevertheless, he maintains relative optimism about the industry’s long-term development.

Regarding the company’s involvement in advanced packaging, such as Chip-on-Wafer-on-Substrate (CoWoS), Wu mentioned that ASE Group offers corresponding services in this field. When asked about the contribution of artificial intelligence (AI) applications and advanced packaging to the company’s portfolio, he stated that it’s currently challenging to evaluate. However, he emphasized that AI is a significant focus for ASE Group.

In response to inquiries about whether customers have requested ASE Group to shift a portion of its production capacity outside of Taiwan (Taiwan+1) to mitigate risks, Wu clarified that there have been no specific requests from customers regarding proportional capacity transfers or deadlines for such transfers. Production capacity adjustments are primarily made flexibly, contingent on the readiness of the local supply chain. He emphasized that customer discussions regarding capacity adjustments are rational and logical.

Wu stressed that customer demands are being met in accordance with logic and regulatory considerations. In response to urgent service needs, ASE Group is expanding its operations in locations outside Taiwan. However, this does not signify a complete relocation of Taiwanese production capacity, nor does it indicate that customers have mandated such a shift.

He disclosed that ASE Group’s expansion is taking place in Penang, Malaysia, with the first five-story building expected to be completed by July next year. Plans are in place for a second building by 2025. Currently, ASE Group’s Penang facility generates approximately $350 million in annual revenue. It is projected that within 2 to 3 years, the facility’s revenue will double to $750 million.

In addition to its California presence, Wu highlighted that the ASE Group subsidiary, ISE Labs, has expanded its capacity in San Jose to meet customer demands. He emphasized that ASE Group continues to expand its operations in Taiwan as well, including locations in Zhongli, Kaohsiung, Taichung’s Tanzi.

(Photo credit: ASE)

TSMC’s CoWoS advanced packaging capacity shortage is causing limitations in NVIDIA’s AI chip output. Reports are emerging that NVIDIA is willing to pay a premium for alternative manufacturing capacity outside of TSMC, setting off a surge in massive overflow orders. UMC, the supplier of interposer materials for CoWoS, has reportedly raised prices for super hot runs and initiated plans to double its production capacity to meet client demand. ASE, an advanced packaging provider, is also seeing movement in its pricing.

In response to this, both UMC and ASE declined to comment on pricing and market rumors. In addressing the CoWoS advanced packaging capacity issue, NVIDIA previously confirmed during its financial report conference that it had certified other CoWoS packaging suppliers for capacity support and would collaborate with them to increase production, with industry speculation pointing towards ASE and other professional packaging factories.

TSMC’s CEO, C.C. Wei, openly stated that their advanced packaging capacity is at full utilization, and as the company actively expands its capacity, they will also outsource to professional packaging and testing factories.

It’s understood that the overflow effect from the inadequate CoWoS advanced packaging capacity at TSMC is gradually spreading. As the semiconductor industry as a whole adjusts its inventory, advanced packaging has become a market favorite.

Industry insiders point out that the interposer, acting as a communication medium within small chips, is a critical material in advanced packaging. With a broad uptick in demand for advanced packaging, the market for interposer materials is growing in parallel. Faced with high demand and limited supply, UMC has raised prices for super-hot-run interposer components.

UMC revealed that it has a comprehensive solution in the interposer field, including carriers, customed ASICs, and memory, with cooperation from multiple factories forming a substantial advantage. If other competitors are entering this space now, they might not have the quick responsiveness or abundant peripheral resources that UMC does.

UMC emphasized that compared to competitors, its competitive advantage in the interposer field lies in its open architecture. Currently, UMC’s interposer production primarily takes place in its Singapore plant, with a current capacity of about 3,000 units, with a target of doubling to six or seven thousand to meet customer demand.

Industry analysts attribute TSMC’s tight CoWoS advanced packaging capacity to a sudden surge in NVIDIA’s orders. TSMC’s CoWoS packaging had primarily catered to long-term partners, with production schedules already set, making it unable to provide NVIDIA with additional capacity. Moreover, even with tight capacity, TSMC won’t arbitrarily raise prices, as it would disrupt existing client production schedules. Therefore, NVIDIA’s move to secure additional capacity support through a premium likely involves temporary outsourced partners.

(Photo credit: NVIDIA)

According to a report from Taiwan’s TechNews, NVIDIA has delivered impressive results in its latest financial report, coupled with an optimistic outlook for its financial projections. This demonstrates that the demand for AI remains robust for the coming quarters. Currently, NVIDIA’s H100 and A100 chips both utilize TSMC’s CoWoS advanced packaging technology, making TSMC’s production capacity a crucial factor.

Examining the core GPU market, NVIDIA holds a dominant market share of 90%, while AMD accounts for about 10%. While other companies might adopt Google’s TPU or develop customized chips, they currently lack significant operational cost advantages.

In the short term, the shortage of CoWoS has led to tight chip supplies. However, according to a recent report by Morgan Stanley Securities, NVIDIA believes that TSMC’s CoWoS capacity won’t restrict shipments of the next quarter’s H100 GPUs. The company anticipates an increase in supply for each quarter next year. Simultaneously, TSMC is raising CoWoS prices by 20% for rush orders, indicating that the anticipated CoWoS bottleneck might alleviate.

According to industry sources, NVIDIA is actively diversifying its CoWoS supply chain away from TSMC. UMC, ASE, Amkor, and SPIL are significant players in this effort. Currently, UMC is expanding its interposer production capacity, aiming to double its capacity to relieve the tight CoWoS supply situation.

According to Morgan Stanley Securities, TSMC’s monthly CoWoS capacity this year is around 11,000 wafers, projected to reach 25,000 wafers by the end of next year. Non-TSMC CoWoS supply chain’s monthly capacity can reach 3,000 wafers, with a planned increase to 5,000 wafers by the end of next year.

(Photo credit: TSMC)