Regarding the continuous struggle of its foundry business, Samsung has reportedly decided to make another move, as its semiconductor division (DS) plans to undertake a major organizational restructuring within the year, according to a report by Chosun Biz.

Through the restructuring, DS Division President (Vice Chairman) Jeon Young-hyun is said to focus on addressing major issues related to organizational culture, such as the lack of communication between departments and team self-interest, the report notes.

The revelation follows Samsung’s reported up to 30% layoffs in overseas workforce last week, as noted by Reuters. The plan, set to be implemented by the end of this year, will affect jobs across the Americas, Europe, Asia, and Africa.

Citing industry sources, the report indicates that Samsung Electronics’ DS division plans to strengthen collaboration processes by integrating existing team-based structures into a project-centered model, with an aim to resolve issues arising from the siloed operation of departments.

As a comprehensive semiconductor company with a broad range of businesses, Samsung faces quite a few challenges, while the proliferation of business units and task forces leads to competition and friction between departments. In the development of chips or processes, differing interests among departments—such as semiconductor design, fabrication, and reliability evaluation—can cause communication problems, which may ultimately lead to business failures.

Samsung has been fighting to catch up with its rivals, not only in the foundry sector but in memory as well. Chosun Biz notes that the Korean semiconductor giant is lagging behind competitors in areas like high-bandwidth memory (HBM), cutting-edge DRAM, and foundry technology over the past 2-3 years, which may be attributed to this organizational culture.

Samsung’s foundry division has been working out to mass-produce 3-nm GAA (Gate-All-Around) technology for around three years but still struggles with customer acquisition. A report by The Korea Times states that the yield for Samsung’s 3nm process remained in the single digits until Q1 this year, and slightly improved to about 20% in Q2, though still significantly below the 60% threshold generally needed for mass production.

In terms of DRAM, Samsung seems to gradually lose the leading edge as it has started to fall behind SK hynix, especially in the HBM market. In its latest attempt, Samsung teams up with its foundry rival, TSMC, on the development of HBM4, according to Business Korea.

Moreover, Samsung is facing challenges on the DDR5 DRAM market. Chosun Biz suggests that discrepancies between the quality goals set by the development department and the actual specifications of the mass-produced product delayed Samsung’s entry into the server DDR5 DRAM market by more than 3-6 months, compared to SK hynix.

The report took its setback in the 10-nm 5th generation (1b) DDR5 server DRAM last year as an example. The product, which supplied to Intel, failed to meet the promised performance and was deemed substandard.

In early September, another report by Korean media outlet ZDNet reveals that the tech giant might be facing difficulties in its cutting-edge mobile DRAM, as Samsung’ Mobile eXperience (MX) Division reportedly raised concerns with the DS Division about delays in the delivery of 1b-based LPDDR (low-power DRAM) samples, which are intended to be used in the Galaxy S25 series.

A Samsung Electronics spokesperson cited by Chosun Biz admitted that there continues to be a disconnection between the departments developing new processes and those responsible for mass production, with serious issues arising from the shifting of blame for failures.

However, would Samsung’s latest effort work out? An industry insider cited by the report notes that Intel has attempted to make a change through the “IDM 2.0” strategy over the past three years, but solving these issues in a short period of time has proven difficult. He suggests that it is necessary to go beyond just restructuring to fundamentally change the organization.

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• [News] Samsung Partners with TSMC, Its Foundry Rival, on HBM4 Development
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(Photo credit: Samsung)

As Intel has reportedly been working out options to navigate the company through crisis, its possible moves are said to include selling off Altera, putting a halt to its investment project in Germany, and though, less unlikely, sale of its foundry business. However, if this restructuring does happen, according to South Korean media outlets The Korea Times and The Korea Herald, Samsung and TSMC are unlikely to be buyers for Intel’s foundry operations.

A Risky Move for Samsung to Make

Intel’s thoughts on its foundry business has been casting ripples in the global semiconductor industry, as the market has been speculating who the buyers might be and whether the falling giant will take action on the potential divestiture of its foundry operations.

Nevertheless, a report by The Korea Times notes that as Intel’s foundry market share is currently small, the impact to its competitors may be minimum. Therefore, it is unlikely that this sale will immediately boost Samsung’s chip market share.

According to TrendForce’s latest analysis, top five rankings in the foundry sector remained unchanged in the second quarter, with TSMC (62.3%), Samsung (11.5%), SMIC (5.7%), UMC (5.3%), and GlobalFoundries (4.9%) stood steadfast in their positions.

Moreover, industry officials cited by the report notes that it could be a risky move for Samsung to make another large investment in Intel’s foundry. Samsung’s non-memory chip division, which encompasses foundry and large-scale system integration devices, reportedly incurred an operating loss of 300 billion won (USD 2.24 million) in the second quarter of this year, according to the report.

On the other hand, Washington’s attitude could also pose a challenge for current market players like TSMC and Samsung, the report indicates. Given that the U.S. regards semiconductor manufacturing as a matter of national security, GlobalFoundries might be the most likely buyer, as it is a U.S. company and aligns with the policy of protecting U.S. national security, according to a semiconductor industry official cited by the report.

An Emerging Foundry Opportunity for Samsung: AI Chips

A report by The Korea Herald observes that Samsung, in a way, has been facing similar difficulties with Intel, as the company finds it challenging in securing significant orders from big techs. While TSMC is known for having close ties with tech giants, Samsung, on the other hand, is seeing increased orders from startups and automotive firms.

However, a turning point may have arrived. IBM unveiled its new AI chips for servers, the IBM Telum II Processor and IBM Spyre Accelerator, at Hot Chips 2024 last week. The report notes that these upcoming chips will be manufactured by Samsung using its 5nm process technology.

The report further suggests that it would be more advantageous for Samsung to focus on identifying potential clients in the AI industry and securing their orders, rather than trying to compete with TSMC on all areas of the logic chips sector.

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• [News] AMD Could Emerge as a Prospective Buyer for Intel’s Potential Sale of Altera
• [News] TSMC May Benefit from Intel’s Potential Altera Sale Due to Close Ties with Buyers

(Photo credit: Samsung)

In spite of its skyrocketing profit in Q2 thanks to the strong AI demand for memory chips, Samsung Electronics might be still struggling with losses in its foundry business, according to reports by ijiwei and Technews.

Citing Korean media, the reports indicate that Samsung’s foundry business is expected to face operating losses amounting to several trillion Korean won in 2024. The reports note that one of Samsung’s major challenges may lie in securing major foundry clients, as improving its yield rates and technologies in advanced nodes remains the company’s top priority.

Samsung posted better-than-expected revenue and profit numbers in Q2, as its revenue grew 23% YoY to 74.07 trillion won (USD 53.45 billion). Its operating profit, on the other hand, soared 1,462% YoY to 10.44 trillion won. However, the semiconductor giant didn’t disclose individual data for the foundry and LSI businesses respectively, but only providing the performance of the Device Solutions (DS) division as a whole.

In its press release, Samsung attributed the robust Q2 performance of its DS division to the market recovery driven by HBM, conventional DRAM and server SSDs. The move has brought up concerns on whether the foundry business is still grappling with losses.

The reports, citing Korean sources, indicate that Samsung’s semiconductor business (excluding the memory division) might have suffered a loss of nearly 300 billion won during the quarter. In addition, Samsung Securities predicts that the non-memory division recorded an operating loss as much as 457 billion won.

An earlier report by Business Korea noted that as the demand for 3nm has been rising, big techs, including NVIDIA, AMD, Qualcomm, MediaTek, Apple and Google, tend to allocate their orders to TSMC. Even Intel’s Lunar Lake, which is expected to make debut in September, is said to be manufactured with TSMC’s 3nm. The strong demand has reportedly prompted TSMC to raise the price of its 3nm process by over 20%.

Thus, the reports by ijiwei and Technews suggest that Samsung’s top priority would be to attract major clients for its foundry business. If Samsung can improve the yield rate of its 3nm GAA (Gate-All-Around) technology in a timely manner, it could potentially increase its order volume and market share by offering more competitive pricing.

On the other hand, the reports note that Samsung’s foundry business needs to shift its focus from the smartphone sector to the high-performance computing (HPC) segment, which means Samsung will need to apply technologies such as Backside Power Delivery Network (BSPDN) to enhance product performance and competitiveness. In response, Samsung plans to introduce BSPDN technology potentially ahead of schedule, aiming to boost its competitiveness when it begins mass production of its 2nm process technology in 2025.

Read more

• [News] Samsung to Intensify Efforts for Capturing Intel’s Advanced Packaging Orders Shifting from TSMC
• TrendForce: Top 10 Global Foundries at 4.3% QoQ Drop in 1Q24 Revenue as SMIC Climbed to 3rd Spot

(Photo credit: Samsung)

In addition to the strong memory momentum which contributes to Samsung’s soaring profits in the second quarter, the tech giant’s progress on the foundry and chip business also attracts attention. According to its press release on July 31st, Samsung expects its foundry revenue growth to outpace the market in 2024 on the back of the full-scale mass production of second-generation 3nm GAA technology.

Earlier in May, Samsung announced the tape-out of its first 3nm mobile SoC, which used the Synopsys.ai EDA suite to verify the design. It signifies a major milestone as it is the first smartphone AP taped out with its 3nm GAA process. Before that, Samsung’s SF3E node has only been utilized for cryptocurrency mining chips.

The Korean semiconductor heavyweight now notes that the initial response to the new SoC for wearables, which features the industry’s first 3nm technology, has been favorable, and adoption of 3nm SoCs by key customers is expected to expand in the second half of the year. It also plans to ensure a stable supply of the Exynos 2500 for flagship models.

It is worth noting that another focus for Samsung in 2H24 will be the expansion for the application of 200-megapixel sensors from main wide camera to tele cameras. Samsung states it plans to expand sales of DDI products with the start of mass production of new models for a customer based in the US. According to an earlier report by The Verge, Apple may begin using Samsung camera sensors as early as 2026, ending Sony’s decade-long role as the exclusive supplier of the phone’s camera sensors.

Samsung also draws an ambitious roadmap, saying that it will expand its order intake for AI and HPC applications, targeting a fourfold increase in the customer base and a ninefold increase in sales by 2028 from the levels in 2023.

Samsung announced its financial results for the second quarter today, posting KRW 74.07 trillion in consolidated revenue and operating profit of KRW 10.44 trillion (approximately USD 7.5 billion). Its DS Division posted KRW 28.56 trillion in consolidated revenue and KRW 6.45 trillion in operating profit for the second quarter, posting a 94% and 1081% YoY growth, respectively.

Its Foundry Business saw improved earnings as a result of increased demand across applications. Due to higher orders for sub-5nm technology, the number of AI and HPC customers increased twofold from a year earlier. The Foundry Business also distributed the process development kit (PDK) for 2nm Gate-All-Around (GAA) technology to customers ahead of mass production in 2025.

On July 9^th, Samsung confirmed that it has received the first client for its 2nm process, and will provide turnkey semiconductor solutions using the 2nm process and the advanced 2.5D packaging technology Interposer-Cube S (I-Cube S) to Japanese AI company Preferred Networks.

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• [News] Samsung’s Q2 Profits Soar to USD 7.5 Billion, Seeing Strong Demand for HBM, DDR5 and Server SSD in 2H24
• [News] Samsung Officially Secures Its First 2nm Order, Making AI Chips for Preferred Networks

(Photo credit: Samsung)

Recently, after reporting a loss of USD 7 billion in its manufacturing business for 2023, Intel stated that its investment in France and Italy could not be realized for the time being, which is worth several billion euros and can potentially create thousands of jobs. Relevant investment plans for chip plants mentioned above may have been suspended.

Intel noted in a statement, “Investment in France has been paused,” citing “significant changes in economic and market conditions” since 2022.

The company had selected a location southwest of Paris as a new R&D center for artificial intelligence (AI) and high-performance computing (HPC). The center is planned to open by the end of 2024 and will employ 450 people.

Intel added that the “scope” of the project is undergoing adjustment, and France remains a choice for Intel’s future R&D center.

Two years ago, Intel began negotiations with Italy on plans to invest up to EUR 4.5 billion to build a manufacturing plant in the country. This plant would create 1,500 jobs for Intel and 3,500 jobs for suppliers.

When it comes to the status of the Italian plant, Intel said it currently focused on its active manufacturing projects in Ireland, Germany, and Poland. However, Italy’s Minister of Business, Adolfo Urso, stated in March of this year that Intel had delayed its investment in Italy.

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(Photo credit: Intel)