At this year’s Qualcomm Snapdragon Summit, the company announced its latest PC processor, the Snapdragon X Elite. With impressive performance metrics, this development is poised to shake up the PC processor market as Arm architecture gains ground, posing a substantial challenge to the established x86 architecture.

At this year’s Qualcomm Snapdragon Summit, the company announced its latest PC processor, the Snapdragon X Elite. The launch of laptops featuring the Qualcomm Snapdragon X Elite is expected in mid-2024, marking an opportune moment for a “counteroffensive.”

TrendForce indicates that Arm architecture PC processors have secured around an 11% market share this year, primarily propped up by Apple’s laptop processors. Industry insiders reveal that, in light of the growth potential in the PC processor market, semiconductor giants are increasingly adopting ARM architecture to venture into the market.

2024 Sees Laptop Upgrade Surge, Desktop Market Shrinks                  

Statistics reveal that the surge in remote work during 2020 prompted a shift in consumer preferences from desktop computers to laptops. Moreover, the ongoing establishment of cloud platforms by businesses in 2021 and 2022 has generated positive momentum, signaling a shrinking desktop market and an expanding PC market.

AI-powered PCs and Windows 12 next year are expected to ride a fresh wave of upgrades in 2024. Therefore, when PCs featuring ARM architecture become widespread, Intel and AMD may not be predominantly affected in the laptop processor business based on the x86 architecture. Instead, the desktop processor segment could face the most significant impact.

Kedar Kondap, Qualcomm’s Senior Vice President and General Manager of the Compute and Games Division, foresees an upgrade wave fueled by AI PCs next year, with further growth anticipated in 2025. It is expected that consumers will lean towards AI PCs for their next computer purchases.

The initial wave of products equipped with Qualcomm’s AI PC processors has been unveiled, aligning with the upcoming wave of device upgrades in next year. While Intel is set to launch its first AI acceleration engine, the Intel Core Ultra, featuring integrated NPU in December, its Microsoft Windows 12 certification remains a point of observation.

In a broader perspective, Intel and AMD are positioned to follow up with the AI PC trend by 2025. This coincides with the ending service of Windows 10 and the gradual implementation of Wifi 7 and 6G technologies. By 2028, they are expected to play a pivotal role in driving AI PC growth.

On another note, a South Korean analyst anticipates that the growth momentum in AI PCs hinges on when Apple incorporates AI features into Mac computers.

ARM vs. x86, Microsoft’s Crucial Role                                    

This is because Microsoft is set to launch Windows 12 next year, featuring the built-in Copilot AI assistant. It will collaborate with operating systems and software such as Windows, Edge, Microsoft 365, Outlook, and the Bing search engine, ushering in an entirely new AI-driven user experience.

Several tech giants are fiercely competing in the AI PC market, with NVIDIA and AMD investing in the development of Arm architecture processors. It’s worth mentioning that in 2016, Microsoft agreed to let Qualcomm exclusively develop Windows-compatible chips, and this agreement is set to expire in 2024. Consequently, Qualcomm may gain a strategic advantage. In contrast, the collaboration between NVIDIA and MediaTek on Arm processors might only begin to bear fruit in 2025.

As for AMD’s foray into Arm architecture research and development, whether this indicates a less optimistic outlook for the x86 market is a matter for ongoing observation. Intel CEO Pat Gelsinger expressed that he isn’t concerned about Arm architecture processors vying in the PC market. From a different perspective, Intel may even consider assisting with manufacturing.

(Image: Qualcomm)

In recent developments, Samsung Foundry, a subsidiary of Samsung Electronics, has disclosed that it has initiated discussions with major chip clients, gearing up to provide services utilizing 1.4nm and 2nm processes.

It’s been said that Samsung being ahead in the production of 3nm GAA (gate-all-around) process, yet not as favored by major clients as TSMC. In response to the comment, Ki-tae Jeong, the CTO of Samsung Foundry, had share his insights at Semiconductor Expo 2023 in South Korea.

According to the Chosun Ilboon’s report, Jeong pointed out that in the semiconductor foundry industry, it typically takes approximately 3 years for major clients to make their final purchasing decisions. Samsung is actively engaging with prominent clients, and results may become evident in the coming years. Also, the company is currently discussing future processes such as 2nm and 1.4nm with major clients.

How are advanced semiconductor processes progressing?

Compared to mature processes, advanced processes are better suited for applications that demand high performance and low power consumption. With emerging technologies like AI and high-performance computing driving the industry, the demand for advanced processes continues to rise. Leading semiconductor companies are committed to developing new technologies, with chip advanced processes evolving from 5nm to 4nm and now down to 3nm, while looking ahead to the possibility of reaching 2nm and 1.4nm.

Current progress from major players:

Samsung
Samsung has already commenced mass production of its second-generation 3nm chips and aims to introduce the 2nm process by the end of 2025, with the 1.4nm process expected by the end of 2027.

TSMC
TSMC is planning to start production for N3P in the latter half of 2024, with N3X and the 2nm process set to enter mass production in 2025. TSMC will introduce Gate-all-around FETs (GAAFET) transistors for the first time at the 2nm process node, offering a 15% speed increase at the same power consumption and up to a 30% reduction in power consumption at the same speed, all while increasing chip density by more than 15%.

Intel
Intel is diligently pursuing its “Four Years, Five Nodes” plan. Presently, Intel 7 and Intel 4 are in mass production, and the Intel 3 process is expected to enter the readiness for production stage in the latter half of this year. Subsequently, Intel 20A and 18A processes are planned to enter the readiness for production stage in the first and second halves of 2024, respectively.

Moreover, industry experts believe that in the near term, Intel will focus on the Intel 3 process as its flagship offering in the advanced process semiconductor foundry sector to compete with TSMC, Samsung, and other players.

Driven by emerging technologies like AI and high-performance computing, the semiconductor foundry industry increasingly emphasizes the importance of advanced manufacturing processes. Recently, the industry has seen significant developments. Intel announced that it has commenced large-scale production of its Intel 4 process node, while TSMC and Samsung are equally committed to advancing their advanced process technologies.

Intel’s Mass Production of Intel 4 Process Node

On October 15th, Intel China’s official public account revealed that Intel has initiated large-scale production of the Intel 4 process node using Extreme Ultraviolet Lithography (EUV) technology. According to Intel, they are making significant progress with their “Four Years, Five Nodes” plan. This plan aims to produce next-generation products that meet the computational demands driven by AI’s role in the “Siliconomy.”

Being the first process node produced by Intel using EUV lithography technology, Intel 4 offers substantial improvements in performance, efficiency, and transistor density compared to its predecessors. Intel 4 was unveiled at the Intel Innovation 2023 held in September this year.

In comparison to Intel 7, Intel 4 achieves a 2x reduction in area, providing high-performance computing (HPC) logic libraries and incorporating various innovative features.

In detail, Intel 4 simplifies the EUV lithography process, optimizing it for high-performance computing applications, supporting both low voltage (<0.65V) and high voltage (>1.1V) operations. Compared to Intel 7, Intel 4 boasts more than a 20% improvement in iso-power performance, and high-density Metal-Insulator-Metal (MIM) capacitors deliver outstanding power supply performance.

Intel 7 and Intel 4 are currently in large-scale production. Intel 3 is on track to meet its planned target by the end of 2023.

Intel’s Intel 20A and Intel 18A, which use Ribbon FET all-around gate transistors and PowerVia backside power delivery technology, are also progressing well, with a target of 2024. Intel will soon introduce the Intel 18A process design kit (PDK) for Intel Foundry Services (IFS) customers.

With the adoption of Intel 4 process nodes, the Intel Core i9 Ultra processor, codenamed “Meteor Lake,” will be released on December 14th this year, ushering in the AIPC era.

On Intel 3 process nodes, the energy-efficient E-core Sierra Forest processor will be launched in the first half of 2024, and the high-performance P-core Granite Rapids processor will follow closely.

Samsung’s 2nm Process Detailed Production Plan

Samsung has already commenced production of its second-generation 3nm chips and plans to continue focusing on 2nm chips.

On June 28th, Samsung Electronics unveiled its latest foundry technology innovations and business strategies at the 7th Samsung Foundry Forum (SFF) in 2023.

In the era of artificial intelligence, Samsung’s foundry program, based on advanced GAA process technology, offers robust support for customers in AI applications. To this end, Samsung has disclosed a detailed production plan and performance levels for its 2nm process. The plan is to achieve mass production for mobile applications by 2025 and respectively expand to HPC and automotive electronics in 2026 and 2027.

Samsung reports that the 2nm process (SF2) improves performance by 12% compared to the 3nm process (SF3), increases efficiency by 25%, and reduces the area by 5%.

Furthermore, reports indicated that Samsung is ensuring the production capacity for products using the next-generation EUV lithography machine, High-NA, in September. This equipment is expected to have a prototype by the end of this year and officially enter production next year.

TSMC’s Mass Production of 2nm by 2025

This year, TSMC has unveiled its latest advanced semiconductor manufacturing roadmap in various locations, including Santa Clara, California, and Taiwan. The roadmap covers a range of processes from 3nm to 2nm.

TSMC’s current roadmap for 3nm includes N3, N3E, N3P, N3X, and N3 AE, with N3 serving as the foundational version, N3E as an enhanced version with further cost optimization, N3P focusing on improved performance with a planned start in the second half of 2024, N3X targeting high-performance computing devices with a mass production goal in 2025, and N3 AE designed specifically for the automotive sector, offering greater reliability and the potential to shorten time-to-market by 2-3 years.

In the 2nm realm, TSMC is planning to achieve mass production of the N2 process by 2025. TSMC has reported that the N2 process will offer a 15% speed improvement over N3E at the same power or a 30% reduction in power consumption, with a 15% increase in transistor density. In September, media reports revealed that TSMC has formed a task force to accelerate 2nm pilot production and mass production, aiming for risk production next year and official mass production in 2025.

To ensure the smooth development of 2nm process technology, TSMC has initiated efforts in the upstream equipment sector. On September 12th, TSMC announced the acquisition of a 10% stake in IMS Nanofabrication, a subsidiary of Intel, for a price not exceeding $432.8 million. IMS specializes in the research and production of electron beam lithography machines, which find extensive applications in semiconductor manufacturing, optical component manufacturing, MEMS manufacturing, and more. The industry sees TSMC’s IMS acquisition as vital for developing crucial equipment and meeting the demand for 2nm process commercialization.

(Image: Intel)

TSMC is set to conduct an investor meeting on the 19th, with Morgan Stanley, UBS, and Bank of America Securities releasing their latest reports ahead of the event. These reports highlight five main areas of interest:

1. Q4 Operational Outlook
2. Future Gross Margin Trends
3. Potential Adjustments to Full-Year Revenue Estimates and Capital Expenditure
4. Economic and Operational Outlook for the Coming Year
5. 2nm Production Plans

Despite market uncertainties surrounding factors such as end-market demand, the Chinese mainland’s economic trajectory, and semiconductor industry cycles, Morgan Stanley Securities anticipates a 10% QoQ increase in TSMC’s Q4 revenue. They attribute this to strong demand for AI GPUs and ASICs, urgent orders from products like smartphone system-on-chips (SoCs) and PC GPUs, as well as sustained demand for Apple’s iPhones. Additionally, the gross margin is expected to benefit from the depreciation of the New Taiwan Dollar, potentially reaching 53%, surpassing the market consensus of 52.2%.

Bank of America Securities similarly projects a 10% QoQ revenue growth for TSMC in Q4, with a gross margin estimate of 52.7%. UBS Securities, on the other hand, has adjusted its Q4 revenue growth forecast from 10% to 7% while maintaining their expectation of a 10% YoY decline in full-year revenue.

In terms of capital expenditures, Morgan Stanley Securities, taking into account factors such as Intel’s 3nm outsourcing and delays in the U.S. factory expansion, estimates that TSMC’s capital expenditures will remain around $28 billion for both this year and the next. UBS Securities, however, believes that due to a slower short-term business recovery, capital expenditures for this year and the next will be adjusted to $31 billion and $30 billion, respectively.

Explore More

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• TSMC’s 2nm Fab in Kaohsiung Prepares for N2P Mass Production

(Photo credit: TSMC)

In the ongoing global race for advanced semiconductor technology, TSMC, the leader in semiconductor manufacturing services, continues its strides towards 2nm project. The Hsinchu’s Baoshan plant is set to commence equipment installation in Q2 2024, with mass production scheduled for Q4 2025, starting with a monthly output of around 30,000 wafers. Meanwhile, TSMC fab in Kaohsiung is organizing for N2P mass production, featuring backside power supply tech, a year after N2’s debut.

According to a report by Taiwan’s Money DJ, as previously shared by TSMC, the N2 process introduces a backside power rail solution, ideal for high-performance computing (HPC) applications. The backside power rail promises a 10% to 12% speed boost and a 10% to 15% logic density improvement. The aim is to introduce backside power rail to customers in H2 2025, aligning with supply chain reports.

Notably, Intel led the transition from planar transistors to FinFET, and now, with evolving technologies like MBCFET, BSPDN (Backside Power Delivery Network) based on Gate-All-Around (GAA) FET. Major players such as TSMC, Samsung, and Intel actively compete for leadership in the next-gen GAA technology, and have further presented promising and proactive technology roadmaps.

According to Samsung Semiconductor’s plans, they target to implement the 2nm process into mass production by 2025, with 1.4nm scheduled for 2027. Intel, adopting RibbonFET transistor architecture based on GAA technology, anticipates pilot production of the 20A version in H1 2024 and mass production of the 18A in 2025.