According to a report by the Commercial Times, while TSMC, the global foundry leader, has established a plant in Kikuyo, Kumamoto City, Kyushu. ASE Technology Holdings (ASE), a giant in packaging industry, is setting up a plant in Kitakyushu as well. With these developments, Japan’s semiconductor production could potentially integrate both front-end and back-end processes, forming a cluster within Kyushu.

This development could lead to a revival of Kyushu’s semiconductor industry, once known as the “Silicon Island” in Japan, attracting more semiconductor supply chain companies to the region.

The report further notes that related equipment and inspection company, including MA-tek, semiconductor transmission and storage solutions provider Gudeng Precision, and semiconductor material distributor Topco Technologies Corp. (Topco) have all established bases in Kumamoto.

MA-tek, a leader in semiconductor inspection and analysis services, established its first Japanese laboratory in 2019 and a second one in Kumamoto in 2023. Since their establishment, these laboratories have consistently achieved growth rates higher than the company average.

With the rise of AI applications, many Japanese clients have AI chip development projects, leading to increased demand for MA-tek’s materials analysis (MA) and advanced process inspection services.

To capitalize on advanced process and packaging opportunities brought by AI, the company MAT has decided to increase its capital expenditure this year to between NTD 1.2 billion and NTD 1.4 billion.

These funds will be used to expand and upgrade the testing equipment and laboratory facilities in Nagoya and Kumamoto, and to establish a third laboratory in Hokkaido, which is expected to start contributing to revenue in Q1 2025.

On the other hand, Gudeng Precision is also planning to build a new plant in Kurume in Q2 this year, located between Fukuoka and Kumamoto, with a planned area of approximately 3,000 ping (about 10,000 square meters).

Gudeng Precision’s investment in Kurume, Japan, including equipment procurement, is estimated at about NTD 400 million to NTD 450 million. Construction is expected to begin by the end of this year, with production slated to start by the end of 2025.

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(Photo credit: JASM)

According to a report from Nikkei on July 23rd, since 2021, the establishment of TSMC’s plants has potentially spurred over 100 semiconductor-related investment projects in Kyushu, known as Japan’s “Silicon Island.”

The disclosed investment amount by companies alone reaches JPY 4.74 trillion, and when including undisclosed investments, it is estimated to reach JPY 5 trillion. TSMC’s establishment in Kumamoto Prefecture has attracted investments from local material, logistics, and other companies.

Kyushu is a major hub for Japan’s semiconductor industry and is often referred to as “Silicon Island,” mirroring the name of Silicon Valley in the United States.

Reportedly, according to data compiled by the Kyushu Bureau of Economy, Trade, and Industry, there have been 100 semiconductor-related investment projects in Kyushu from April 2021 to June 2024, with 72 of these projects disclosing their investment amounts. Kumamoto Prefecture leads with 52 projects, followed by Fukuoka Prefecture with 15 projects. TSMC’s Kumamoto plants (Plant 1 and Plant 2) account for over 60% of the total investment amount.

The combined investment in TSMC’s Kumamoto Plant 1 and Plant 2 exceeds USD 20 billion, with the Japanese government providing up to JPY 1.2 trillion (roughly USD 7.7 billion) in subsidies for these two plants.

In addition, Sony began constructing a new image sensor plant in Koshi, Kumamoto Prefecture, in April. Rohm plans to invest JPY 300 billion in a new plant in Kunitomi, Miyazaki Prefecture, to produce power semiconductors and other products. SUMCO, a major silicon wafer manufacturer, will invest over JPY 400 billion in Kyushu to expand existing plant capacity and build a new factory in Yoshinogari, Saga Prefecture.

The report further highlights that future attention will be focused on whether Taiwanese companies with existing business relationships with TSMC will follow suit and invest in Kyushu.

TSMC’s plant in Kikuyo, Kumamoto Prefecture (Kumamoto Plant 1), is expected to begin mass production in Q4 (October-December) of this year, utilizing 28/22nm and 16/12nm process technologies with a monthly production capacity of 55,000 wafers. Kumamoto Plant 2 is scheduled to start construction at the end of 2024 and begin operations by the end of 2027, focusing on 6/7nm technology. The combined monthly production capacity of Kumamoto Plant 1 and Plant 2 is estimated to exceed 100,000 wafers.

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• [News] TSMC’s Kumamoto Fab 2 Reportedly Begins Land Preparation
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(Photo credit: TSMC)

According to a report from Economic Daily News, amid U.S. presidential candidate Donald Trump’s remarks claiming that Taiwan is taking away chip business and should pay the U.S. for defense, geopolitical risks have become another focal point at TSMC’s July 18 earnings call.

TSMC stated that whether the tariffs may increase is a hypothetical issue; if new tariff issues do arise, TSMC will discuss with customers and share the corresponding costs. However, it is still too early to discuss this in detail. Thus, TSMC Chairman C.C. Wei emphasized that TSMC’s overseas expansion strategy remains unchanged, including ongoing fab construction in Arizona, USA, and Kumamoto, Japan, with plans for future facilities in Europe as well.

Sources cited by the report indicate that TSMC’s statement of sharing corresponding costs with customers may imply that if additional tariffs are imposed, TSMC will seek customer assistance in bearing these costs, effectively raising prices.

TSMC pointed out that in a fragmented globalization environment, the costs for everyone—including TSMC, customers, competitors, and the entire semiconductor industry—will be higher.

TSMC plans to manage and minimize cost disparities through three methods: implementing strategic pricing to reflect the value of regional flexibility; closely cooperating with local administrations to ensure their support; and leveraging fundamental advantages such as leading manufacturing technologies and large-scale production capabilities that competitors cannot match.

Regarding TSMC’s progress on overseas expansion, the Arizona plant in the USA is scheduled to begin mass production of the 4nm process in the first half of 2025 as planned. The second plant in Arizona, following recent announcements, will offer both 3nm and 2nm processes and is expected to start mass production in 2028. The third plant in Arizona is expected to provide 2nm or more advanced process technologies.

Regarding the Kumamoto plant in Japan, the target is to commence mass production in the fourth quarter of this year. Previously, TSMC and its joint venture partners announced plans to establish a second wafer plant in Japan specializing in 40nm, 12/16nm, and 6/7nm process technologies. This plant aims to support strategic customers in consumer, automotive, industrial, and high-performance computing (HPC) applications. Construction of the second wafer plant in Japan is planned to start in the second half of 2024, with production expected to begin by the end of 2027.

As for its European plant, TSMC plans to begin construction on the Dresden, Germany, facility in the fourth quarter of 2024. TSMC emphasizes that its overseas expansion depends on customer demand and government support, aiming to maximize shareholder value and ensure that its long-term gross margin target remains above 53%.

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(Photo credit: TSMC)

According to a report from Japanese news outlet Kyodo News, TSMC’s Fab in Kikuyo, Kumamoto Prefecture, Japan (Kumamoto Fab 1) is expected to start mass production in Q4 this year. The planned second Fab (Kumamoto Fab 2) will also be located in Kikuyo. Reportedly, TSMC’s Kumamoto Fab 2 has already begun land preparation, the construction of the fab is set to commence as scheduled in the second half of the year, with the goal of commencing operations by 2027.

The report indicates that Kumamoto Fab 2 is situated to the east of Kumamoto Fab 1, which held its opening ceremony in February. Per Japan’s Ministry of Economy, Trade, and Industry, the land area for Kumamoto Fab 2 is approximately 321,000 square meters, about 1.5 times larger than Kumamoto Fab 1 (an increase of around 50%). The investment for this project is estimated at around JPY 2.2 trillion yen, with the Japanese government providing subsidies of up to JPY 732 billion.

Kumamoto Fab 1 is expected to begin mass production in Q4 of this year, utilizing 28/22nm and 16/12nm process technologies with a monthly capacity of 55,000 wafers.

On February 6th, TSMC announced the construction of Kumamoto Fab 2 in Kumamoto Prefecture. Combined, the total investment for both Fabs is expected to exceed USD 20 billion. Construction of Kumamoto Fab 2 is scheduled to start at the end of 2024, with the goal of beginning operations by the end of 2027, focusing on 6/7nm technology. The combined monthly capacity of Kumamoto Fab 1 and Fab 2 is estimated to exceed 100,000 wafers.

Kumamoto’s newly appointed governor, Takashi Kimura, who took office in April, stated in an report from Bloomberg on May 11th that he would spare no effort to persuade TSMC to establish a third fab in the region. Kimura believed that during the preparations for TSMC’s first fab in Kumamoto, the region already possesses better-quality road and water infrastructure and an education system that better supports international school students, which could be advantageous.

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(Photo credit: TSMC)

Paul de Bot, President of TSMC Europe, confirmed during a seminar in the Netherlands on May 14th that TSMC will start construction of its first chip plant in Europe in Dresden, eastern Germany. The project is scheduled to commence in the fourth quarter of this year, with production expected to begin in 2027.

Last August, TSMC announced the joint venture factory project in Germany, with a total investment of USD 11 billion. Apart from TSMC, Infineon, NXP, and Bosch each holds a 10% stake.

According to a report from Reuters, Kevin Zhang, Senior Vice President of Business Development and Overseas Operations Office at TSMC, stated that the project has received strong support from the European Union and the German government, thus TSMC is confident in obtaining subsidies under the European Chips Act.

Kevin Zhang stated that the semiconductor ecosystem in Europe is currently exciting, indicating that setting up a foundry in Germany would allow TSMC to directly access its major automotive customers.

It is understood that TSMC’s fab in Germany will initially focus on the 22-nanometer process, mainly producing automotive microcontrollers. There is a possibility of expanding to produce more advanced chips in the future.

In addition, Intel, another semiconductor giant, had also planned a significant investment of EUR 30 billion for constructing two new fabs in Magdeburg, Eastern Germany.

TSMC’s global expansion has reached locations in China, the United States, Japan, and Germany, solidifying its goal of being a “long-term and trustworthy provider of technology and capacity.”

TSMC’s Kumamoto Plant in Japan held its opening ceremony in February, with mass production expected to begin in the fourth quarter. Kevin Zhang also emphasized that TSMC will continue to expand its operations in Japan.

In response to growing customer demand, TSMC announced in February plans to begin construction of its Kumamoto Fab 2 by the end of the year, which will be its second, more advanced fab in Japan, scheduled to start operations by the end of 2027.

In contrast, the construction progress of its Arizona plant in the United States has been relatively slow. Due to the delay in the first phase’s production timeline from the end of 2024 to the first half of 2025, the production schedule for the second phase will also be postponed to start after 2027.

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