Recently, IC design company Marvell announced an expansion of its long-term partnership with TSMC to include 2-nanometer technology. They will collaborate on developing the industry’s first 2-nanometer semiconductor production platform optimized for accelerating infrastructure.

Currently, the most advanced production technology in the industry is the 3-nanometer process, manufactured by Samsung Electronics and TSMC. With Intel securing the first ASML lithography machine and updating its latest manufacturing roadmap, and with the increasing collaboration between Rapidus and IBM, the competition for the 2-nanometer advanced process has significantly expanded to include TSMC, Intel, Samsung and  Rapidus.

• Marvell

According to Marvell’s press release, it has stated that Marvell has transitioned from a follower to a leader in integrating advanced node technology into silicon infrastructure.

Marvell first bringing advanced node technology to infrastructure silicon with its 5nm platform, followed by the release of several 5-nanometer designs and the profolio of the first silicon infrastructure product lineup based on TSMC’s 3-nanometer process.

“Tomorrow’s artificial intelligence workloads will require significant and substantial gains in performance, power, area, and transistor density. The 2nm platform will enable Marvell to deliver highly differentiated analog, mixed-signal, and foundational IP to build accelerated infrastructure capable of delivering on the promise of AI,” said Sandeep Bharathi, chief development officer at Marvell.

• TSMC

TSMC commenced mass production of its 3-nanometer process in 2022, with profitability realized starting from the third quarter of 2023. By the fourth quarter of 2023, the 3-nanometer process contributed to 15% of wafer revenue, and its revenue share has been steadily increasing.

According to TrendForce, the foundry market is expected to grow by 7% in 2024, largely attributed to TSMC’s ramp-up of its 3-nanometer process. This has further increased TSMC’s market share.

During the earnings call in the fourth quarter of 2023, TSMC announced that its 2-nanometer process (N2) would utilize Nanosheet transistor structures. It is anticipated that N2 will commence mass production in 2025, leading the industry in terms of density and energy efficiency.

The N2 backside power delivery solution is slated for release in the latter half of 2025 and is expected to enter mass production in 2026, primarily targeting the High-Performance Computing (HPC) sector.

Furthermore, due to the current high demand for 2-nanometer processes from all AI innovators worldwide surpassing that for 3-nanometer processes, almost all AI innovators are collaborating with TSMC on 2-nanometer process technology. The main applications are primarily focused on high-performance computing (HPC) and smartphones.

Consequently, TSMC has announced plans to expand its production capacity for 2-nanometer processes. Originally, two 2-nanometer fabs were planned for the Kaohsiung facility, but now consideration is being given to constructing a third 2-nanometer fab.

• Samsung

Samsung commenced mass production of its 3-nanometer process in June 2022. According to the latest industry reports, Samsung has developed a “second-generation 3-nanometer” process, renamed as “2-nanometer”, with plans for mass production before the end of this year.

At the 2023 Samsung Foundry Forum, Samsung Electronics unveiled the latest roadmap for its 2-nanometer process. Samsung Electronics President and Head of Foundry Business, Siyoung Choi, disclosed that Samsung will first mass-produce 2-nanometer chips for mobile terminals starting from 2025. Subsequently, in 2026, the technology will be applied to high-performance computing (HPC) products, followed by expansion to automotive chips by 2027.

Unlike TSMC, which opted for Gate-All-Around (GAA) structure at the outset of its 2-nanometer process, Samsung has been utilizing GAA structure since its 3-nanometer process. This suggests that Samsung may have more experience in new structures compared to TSMC, thus giving Samsung an advantage in its 2-nanometer node.

In the past, when Samsung Electronics transitioned from 7-nanometer to 5-nanometer process technology in 2020, the second generation 7-nanometer process technology was renamed as 5-nanometer process technology.

Samsung Electronics’ 7-nanometer process technology became the world’s first to use Extreme Ultraviolet (EUV) lithography in 2019, making it more stable and enabling the company to further shrink transistor sizes. This was also the reason for renaming the second generation 7-nanometer process to 5-nanometer process at that time.

A report from the Business Korea has indicated that Samsung Electronics recently secured an order from the Japanese AI startup Preferred Networks (PFN) to produce semiconductors based on the 2-nanometer process.

It is reported that PFN has been collaborating with TSMC since 2016, but this year, it has decided to produce the next generation of AI chips at Samsung’s 2-nanometer node. According to the agreement, Samsung will utilize its latest 2-nanometer chip fab technology to manufacture AI accelerators and other AI chips for PFN.

• Intel

As per Intel’s previously announced plans, the company aims to catch up with and surpass TSMC by 2024 or 2025. At this year’s “Direct Connect” conference hosted by Intel Foundry Services, the company unveiled its latest technological roadmap.

Intel has reported that its primary product, Clearwater Forest, which is under the 18A process, has been completed and is set for production in 2025. Intel’s 18A process is often compared with TSMC’s N2 (2-nanometer) and N3P (3-nanometer) processes in terms of performance, with each company advocating for its own advantages.

Intel CEO Pat Gelsinger emphasizes that both 18A and N2 utilize GAA transistors (RibbonFET), but the 1.8-nanometer node will adopt BSPND, a backside power delivery technology that optimizes power and clock. TSMC, on the other hand, believes that its N3P (3-nanometer) technology will rival Intel’s 18A in power consumption, performance, and area (PPA), while its N2 (2-nanometer) will surpass it in all aspects.

Additionally, Intel’s 20A manufacturing technology is reportedly scheduled for launch in 2024, introducing two technologies: RibbonFET surround gate transistors and backside power delivery network (BSPDN). These aim to achieve higher performance, lower power consumption, and increased transistor density.

Meanwhile, Intel’s 18A production node aims to further refine the innovations of 20A and provide additional PPA improvements from late 2024 to early 2025. Per Intel’s statements regarding its fab processes, its 2-nanometer technology is expected to be the earliest to debut.

Of particular note, Intel announced for the first time at the conference the development of 14A (1.4nm) and its evolutionary version, 14A-E. Intel’s 14A process is the industry’s first node to utilize ASML High-NA EUV lithography tools, making Intel the first company in the industry to acquire cutting-edge High-NA tools. Intel expects to develop 14A by 2027.

• Rapidus

In addition to the aforementioned semiconductor foundries, a Japanese company, Rapidus, is worth noting as well. Established in August 2022, Rapidus was jointly founded by eight Japanese companies including Toyota, Sony, NTT, NEC, SoftBank, Denso, NAND Flash giant Kioxia, and Mitsubishi UFJ.

On January 22nd of 2024, Rapidus President Junichi Koike announced during a press conference that construction of the Rapidus 2-nanometer chip fab in Japan is progressing smoothly, and the trial production line is scheduled to commence operations in April 2025 as planned. Additionally, there are plans for the construction of a second and third facility in the future.

In September of last year, Rapidus began construction of Japan’s first logic chip fab, “IIM-1,” in Chitose City, Hokkaido, capable of producing chips below 2 nanometers. It is reported that the fab is expected to be completed by December of this year.

Previously, Rapidus signed a collaboration agreement with IBM to develop technology based on IBM’s 2-nanometer process. IBM had already introduced the world’s first 2-nanometer process chip back in 2021. Similarly, IBM’s 2-nanometer process also utilizes GAA (Gate-All-Around) structure. This partnership provides Rapidus with the technical support necessary for advanced process development.

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• [News]The 2nm Semiconductor Foundry Race Between TSMC, Samsung, Rapidus Begins with an Equipment Battle

(Photo credit: TSMC)

Rapidus, a foundry company established through Japanese government-industry collaboration, aims to mass-produce 2-nanometer chips by 2027. According to Rapidus, Canadian artificial intelligence (AI) chip startup Tenstorrent is set to become Rapidus’ 2nm client.

On February 27th, Rapidus announced a collaboration with Tenstorrent to jointly develop and manufacture edge AI accelerators based on 2nm logic technology. Tenstorrent will be responsible for the design/development of the AI chips, while Rapidus will handle production utilizing its under-construction factory in Hokkaido.

Rapidus had announced its collaboration with Tenstorrent in November 2023 to accelerate the development of AI chips, and this collaboration now extends into the realm of manufacturing.

This marks the first public announcement by Rapidus of securing a client (contract manufacturing order) for the most advanced chips. However, Rapidus has not disclosed details such as production volume or financial terms.

Atsuyoshi Koike, President of Rapidus, stated at a press conference held on February 27th, “In the future, AI will be utilized in all products, and the ability to swiftly produce AI chips that meet customer demands is crucial for competitiveness.”

As per a report from Asahi News, Tenstorrent is currently collaborating with TSMC and Samsung. Tenstorrent’s CEO, Jim Keller, stated, “We will be producing various products. Many people are looking forward to our collaboration with Rapidus.”

Rapidus is expected to mass-produce logic chips of 2 nanometers or less by 2027. The first plant, “IIM-1,” located in Chitose City, Hokkaido, began construction in September 2023. The trial production line is scheduled to start in April 2025, with mass production slated to begin in 2027.

Per NHK’s report, At a press conference held in Chitose City on January 22nd, Junichi Koike announced that the construction of the 2-nanometer plant is proceeding smoothly, and the trial production line is scheduled to be operational by April 2025 as originally planned.

Regarding the construction of the plant, Koike stated, “There has been no delay even for a day; it is progressing according to schedule.” He also mentioned that they are also considering the construction of a second and third plant in the future.

After the groundbreaking ceremony held in September 2023, the foundation work for Rapidus’ 2-nanometer factory was mostly completed by December at the same year. Construction of the above-ground factory building commenced in January this year (2024). The framework of the factory is expected to be completed by April or May this year, with the factory anticipated to be completed by December this year (2024).

Established in August 2022, Rapidus was jointly founded by eight Japanese companies, including Toyota, Sony, NTT, NEC, Softbank, Denso, Kioxia (formerly Toshiba Memory Corporation), and Mitsubishi UFJ, who invested collectively in its establishment.

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• TrendForce’s First Seminar in Japan, Spotlights TSMC, Rapidus and Japanese Semiconductor Revitalization

(Photo credit: Rapidus)

The competition for dominance in 2nm semiconductor technology has intensified at the beginning of 2024, marking a crucial battleground among global foundry companies.

As per a report from IJIWEI, major foundry enterprises such as Samsung Electronics, TSMC, and Intel are set to commence mass production adopting 2nm process starting this year. Consequently, the fierce competition for supremacy in 2nm technology is expected to escalate from 2025 onwards. Currently, the most advanced production technology globally is at the 3nm level.

• TSMC

TSMC’s 2nm products will be manufactured at the Fab 20 in the Hsinchu Science Park in northern Taiwan and at a plant in Kaohsiung.

The Fab 20 facility is expected to begin receiving related equipment for 2nm production as early as April, with plans to transition to GAA (Gate-All-Around) technology from FinFET for 2nm mass production by 2025.

During TSMC’s earnings call on January 18th, TSMC revealed that its capital expenditure for this year is expected to fall between USD 28 billion and 32 billion, with the majority (70% to 80%) allocated to advanced processes. This figure is similar to that of 2023 (USD 30.4 billion), indicating stable investment to ensure its leading position in 2nm technology.

• Intel

After announcing its re-entry into the foundry business, Intel is actively advancing its foundry construction efforts. The plan includes the introduction of the Intel 20A (equivalent to 2nm) process in the first half of 2024 and the Intel 18A (1.8nm) process in the second half of the year. It is understood that the Intel 18A process will commence test production as early as the first quarter of this year.

Intel’s 2nm roadmap is more ambitious than originally anticipated, being accelerated by over six months. In response to criticisms of its “overly ambitious” plans, Intel swiftly began procuring advanced Extreme Ultraviolet (EUV) equipment.

• Samsung Electronics

Samsung Electronics has devised a strategy to gain an advantage in the more advanced process war through its Gate-All-Around (GAA) technology. Currently, it is mass-producing the first-generation 3nm process based on GAA (SF3E) and plans to commence mass production of the second-generation 3nm process this year, significantly enhancing performance and power efficiency.

Regarding the 2nm process, per a report from Nikkei, Samsung plans to start mass production for mobile devices in 2025 (SF2) and gradually expand to high-performance computing (HPC) in 2026 and automotive processes in 2027.

Currently, Samsung Electronics is producing GAA products for the 3nm process at its Hwaseong plant and plans to manufacture products for both the 3nm and 2nm processes at its Pyeongtaek facility in the future.

• Rapidus

Rapidus, a chip manufacturing company supported by the Japanese government, is expected to trial-adopt 2nm process at its new plant by 2025 and begin mass production from 2027.

If Rapidus’ technology is validated, the global foundry market may expand beyond the Taiwan-Korea duopoly to include Taiwan, Korea, the United States, and Japan.

The technology competition to become a “game-changer” ultimately depends on the competition for customers. It’s rumored that TSMC holds a leading position in the 2nm field, with Apple speculated to be its first customer for the 2nm process. Graphics processing giant NVIDIA is also considered a major customer within TSMC’s client base.

According to TrendForce data as of the third quarter of 2023, TSMC’s revenue share accounted for a dominant 57.9%, with Samsung Electronics trailing at 12.4%, a gap of 45.5 percentage points.

However, Samsung Electronics is not sitting idly by. With continuous technological investment, Samsung’s foundry customer base grew to over 100 in 2022, a 2.4-fold increase from 2017. The company aims to expand this number to around 200 by 2028.

Particularly, Samsung’s early adoption of GAA technology is expected to give it an advantage in achieving early production volumes for advanced processes.

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• [News] Intense Competition with Samsung and Intel in Advanced Processes; TSMC Speeds Up 2nm Progress

(Photo credit: TSMC)

Examining the dynamics of advanced semiconductor manufacturing, from research and development to the competition for cutting-edge equipment and securing orders, major players such as TSMC, Samsung, and Intel are constantly in action. Simultaneously, newcomer Rapidus is making a strong entrance. The competition for advanced processes is set to intensify in 2024.

Amidst the global chipmakers’ race to develop 2-nanometer processes, TSMC has once again emerged victorious by securing Apple’s order. The upcoming iPhone 17 Pro, expected to be released in 2025, reportedly will feature TSMC’s 2-nanometer chip. Samsung is also gearing up to launch a 2nm prototype in 2024, reportedly offering discounted prices with the aim of attracting customers such as NVIDIA.

However, industry insiders reveal that TSMC is on the verge of finalizing its clients for future 3nm and 2nm technologies, apart from Apple, AMD, NVIDIA, Broadcom, MediaTek, and Qualcomm are among the clients for TSMC’s 3nm and 2nm processes. The changes in the customer portfolio of TSMC, Samsung, and Intel in 2024 are bound to be the focal point throughout the year.

(Image: TSMC)

As the Japanese government injects substantial funds to revitalize its semiconductor industry, the dynamics of the Japanese semiconductor industry have been a global focus. TrendForce, during this year’s SEMICON Japan, organized its first overseas industry-focused information seminar, delving into the global semiconductor, optoelectronics, and electric vehicle industries, with a particular focus on the dynamics and strategies of the Japanese market and companies. The event attracted over a hundred participants from Japanese technology industry.

The seminar, opened by TrendForce CEO Kevin Lin, under the theme of “the era of challenges,” served as a commentary on the future development of the technology industry in the coming years. Lin pointed out that global technological industries, influenced by geopolitical factors, are experiencing a trend of supply chain restructuring. He also highlighted China’s expansion in the semiconductor, electric vehicle, and downstream supply chains, reshaping the global supply chain landscape—an aspect requiring global attention.

During the seminar, TrendForce’s Senior Research Vice President, Ken Kuo, presented an analysis of the global memory and AI server market. He noted that after a year and a half of adjustments, prices in the DRAM and NAND markets started to rise across the board in the fourth quarter, driven primarily by robust growth in AI. This trend is expected to continue into the next year.

Beyond AI servers, the introduction of technologies such as Microsoft’s Copilot, as well as AI PCs and AI smartphones, is poised to be a growth driver next year. In terms of AI chip shipments, NVIDIA is projected to maintain its dominance, with an estimated 1.5 million units shipped this year and an anticipated 100% growth next year.

The semiconductor foundry market is expected to recover in 2024.

The recovery of the semiconductor market in 2024 was a major focus for participants. TrendForce’s analyst Joanne Chiao mentioned that as supply chain inventory pressures gradually ease, the semiconductor foundry industry is expected to experience a recovery in 2024, driven by TSMC’s advanced processes and inventory replenishment momentum, with a projected growth of 7%.

In light of geopolitics, , semiconductor foundry supply chains are undergoing restructuring. In 2023, Taiwan is expected to account for approximately 46% of global semiconductor foundry capacity, followed by China at 26%, South Korea at 12%, the United States at 6%, and Japan at 2%. With the drive from subsidy policies in China and the United States to increase local production capacity, by 2027, Taiwan and South Korea’s production capacity shares are expected to converge to 41% and 10%, respectively.

Meanwhile, Japan is actively implementing subsidy policies to support local company Rapidus and attract Taiwan’s TSMC and PSMC to establish facilities, aiming to secure a place in the semiconductor foundry market.

The introduction of Apple Watch with Micro LED is expected in 2026, with estimated display costs 2.5-3 times higher than OLED.

TrendForce’s Senior Research Vice President, Eric Chiou, analyzed Apple’s progress in adopting new display technologies during the display technology session. He mentioned that the next-generation Apple Watch panel would use Micro LED as the display technology, with a size larger than the current Apple Watch Ultra at 2.12 inches.

The product will have two key suppliers: German LED giant ams OSRAM, which will exclusively supply Micro LED chips smaller than 10x10um, and South Korean panel manufacturer LG Display, responsible for the chip mass transfer engineering in addition to providing LTPO glass backplates.

Chiou pointed out that the adoption of small-sized chips inherently helps compress costs. Considering Apple’s strong bargaining power in the supply chain, he estimated that when the product is launched in 2026, the cost of the Micro LED display panel could be controlled below $120, equivalent to 2.5 to 3 times the current price of OLED panels—a reasonable range for a new technology.

Moreover, with Apple’s outstanding ability to integrate new technologies and specifications, there is an expectation of achieving million-unit-level shipments in the first year of launch, injecting abundant vitality into the demand for Micro LED chips and the overall industry’s development.

China’s EV expansion brings impact to the global automotive industry.

In 2023, China became the world’s primary exporter of automobiles, prompting the global automotive industry to recognize that competition with Chinese automakers will extend from the domestic market to the global market. TrendForce analyst Caroline Chen highlighted in her speech that the most significant threat to international automakers is China’s advantage in EV( including BEV, PHV, FCV).

She emphasized that due to China’s early development of EVs, it has established a complete supply chain, particularly in the proactive development of power battery production capacity and upstream materials. EVs account for over a quarter of China’s passenger car exports.

On the other hands, with a nearly 60% market share in the Southeast Asian market, Chinese automakers gradually threaten Japanese automakers’ long-term dominance in the Southeast Asian automotive market.

She believes that as Chinese automakers expand into the international market, Japanese automakers should not only accelerate the development of new energy vehicles but also leverage their long-accumulated brand value and well-established maintenance systems as core competitive advantages. Additionally, maintaining leadership positions in semiconductor and chemical materials is a strategy for sustained investment to consolidate their influence in the automotive industry.